Archive for March 22nd, 2011

OSHW Logo Selection — Public Vote!

Hey folks — you remember the Open Source Hardware Definition?  Sure you do.  Well, they’re choosing a logo, and I highly recommend that you go and vote here.

They’ve narrowed it down to 10 possibilities, and the vote is open until April 15th, so vote early and vote often, as all the successful electioneers like to say.  You can see my personal selection above.

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XY Lowrider Sound Test

The Mendel inspired x and y carriage lowrider by twotimes

The Mendel inspired x and y carriage lowrider by twotimes

Just how good is Twotimes’ XY lowrider1  Well, take a listen for yourself.  MakerBot operator RealBaxsie uploaded videos of his Cupcake in operation before and after the installation of this must-have printable upgrade.

Printing with a Cupcake CNC before installation

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Printing with a Cupcake CNC with an XY lowrider installed

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Here is my take on merging the lowrider and the mendel inspired y carriage for the cupcake. link to bearings:vxb.com/page/bearings/PROD/3mm/623ZZ10-1 I went with smaller bearings than the Mendel because it allowed me to do everything with M3 screws and it allowed me to drop the height a bit. This design is shorter than the standard platform by 10mm, I was pushing for more, but the bearings killed the height gains. It does mean that you can gain back about half of the height that you loose by putting in the automatic build platform. Also, the y rails have been separated to 70mms so hopefully that means that the platform is a bit more stable. I attached the solidworks file for people who want to play (WARNING - the file is messy and I was bad and made all of my parts in one part file). If you would like any other formats like .igs, .step and the like, just shout. Should have all of the holes teardropped later today. - Truncated teardrop holes are up, that's a pain. Update: The stl files from solidworks would not slice in Rep G, I have no idea why, if you know please tell me. I reuploaded all of the stl files and tested them in Rep G 19 they seem to work but I will not have a chance to print until Monday. I have all of the parts, now on to the debug... so you do not have to... The updated files are in the zip file, I got rid of the first generation of parts. Things were moved around a bit and these are the updates after printing round one and putting it into the makerbot. I should have all of the gen 2 parts printed and through debug tomorrow. Update 2 - I got the bearings in and other that a few "What the hell was I thinking..." moments that were easily repaired with an X-acto knife, everything went great. I'm in the process of printing the gen 3 parts and everything should be cool now. I'll post pictures and video once the final draft is printed. Update 3 - In process of using gen 3 platform to print gen 4 platform. Once I have printed and assembled it, I will upload files. I think that will be it for variations. Update 4 - Gen 5 files are out and I can now say you can download them and print! Update 5 - Instructions are up. Update 6 - I just uploaded the gen 7 version - I have not had a chance to print it yet, I was getting annoyed with the slight curve in my heat spreader and decided to rip it apart and lap it until it was flat. This update addresses: Adding nut pockets on all adjusting screws for bearing tension to make adjusting easier (do not have to hold nut in place) Back X bearings cluster has been reworked so the is less interference with the X pulley. Back X bearing adjustment screw head has been nested into the plastic to have less interference with X belt. Interference between Y belt attachment nuts and plastic bodies has been addressed X belt attachment point has been lowered. First shot at integrating endstops have been added. I think that that is about it. I will shout when the directions have been updated, everything should be the same except the endstop part. If you have already printed this and do not want to reprint, reprint parts 09 and 16, those have to do with X belt and pulley issues. (and they are small) I just sent out the third package of nuts, washers, and screws. If anyone else wants them, just message me. Gaffertape kindly updated the files so if you are using the older repG and skeinforge, use the resaved gen 7 files. Update: Finally updated for mechanical endstops, instructions still need to be updated though.
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  1. You know, besides being the most commented thing on Thingiverse… []
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OpenSCAD Model Slicer

 

Cooling ducts by wurp

Cooling ducts by wurp

With Wurp’s “simple model slicer” and OpenSCAD you can easily slice up a large model into smaller parts for printing.  While the script, is as the name suggests, simple it is also elegant.

Wurp’s solution to the limitations of his print area was to design a script that can chop up a model into different cube shaped sections.  As you can see from the image of his Cooling Duct above, he was able to slice that model into three large segments that could be printed separately and then assembled.

Interestingly, there’s no special reason for using a cube shaped.  You could just as easily use cube shaped sections with symmetric keyed spans along all of the edges.  That way, you could conceivably print several models and just slot them together right off of the print bed – without having to spend too much time actually designing the connections.

This OpenScad file can slice up larger models into printable pieces. I used it to make thingiverse.com/thing:6721 This is pretty trivial, but can be handy for a lot of objects, and gives a template for more sophisticated slicing.
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An update to the scad file to include - a parametric symmetric joint, consisting of a combined male+female connector. - a parametric symmetric span, having a combined male+female connector on each end. - a parametric symmetric tile, having a combined male+female connector on each side. - a parametric rectangle with symmetric connectors, having a combined male+female connector on each side. Feel free to flattr this design or any derivatives if it was useful for you. update: 2011-02-08 16:04 - some of the parameters were not used correctly, resulting in asymmetry if you changed the settings. Should be fixed now.
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