MakerBot Industries

ReplicatorG is your friend!

This is the third in a series of posts about ways to get even better print results from your 3D printer.  The absolute best part about the two prior posts, on calibrating hardware and upgrading hardware, have to be the voluminous comments.  Please keep your hints, tips, hacks, and suggestions flying in!

• Calibrate Software. Once you’ve got your 3D printer hardware tuned up, it’s time to look to the software, especially the Skeinforge settings for your machine.

1. Skeinforge calibration.  There are a number of guides out there, but the one I would recommend is the series written by Dave Durant.
   1. Skeinforge basic settings
   2. Five critical Skeinforge settings
   3. Configuring the latest version of Skeinforge
   4. Creating a new Skeinforge profile
   5. Tuning a new Skeinforge profile
2. Find the best print temperature for your choice of plastic.  The ideal plastic temperature would be hot enough that it will stick to the platform and to the layer underneath.  It should also be cool enough that by the time the next layer is laid down the prior layer isn’t too molten allowing it to deform.  I print PLA at around 195-205 for small to larger objects, respectively.  I print ABS at around 220-230 for small to larger objects, respectively.
3. Find a good build platform temperature.  Not so hot that the plastic is kept molten, but not so cool as to allow warping.  A good warm build surface also allows the plastic to adhere to the build surface better.  When printing in PLA I like to keep the build platform at about 70 degrees and at 135-140 for ABS.  There’s very little warping with PLA even without a warm build surface, but the PLA sticks so much better.
4. Even after your machine is well calibrated, there are still a number of ways to improve Skeinforge calibration.  There are just dozens of little settings to tweak.  Configuring the Skeinforge Oozebane setting can remove the little plastic strings that get left between parts. ¹
5. Calibrate Skeinforge for printing with a higher Z-axis resolution by trying to print with thinner layers.  The main downside is that printing overhangs may become more difficult.  Reading Dave Durant’s posts should help with this.
6. Tune your “start.txt” and “end.txt” files in ReplicatorG.  You can add some pretty cool things to the start and end files.  You’ll need to read up on your GCode, but it’s well worth the trouble to fine tune the start routines for your machine.  Perhaps you need a longer extrusion time?  Need to adjust where the wipe procedure homes in?  This is the place to get to work!
7. Experiment with using the “outline” plugin either in conjunction with or in lieu of the “wipe” command.  Thanks to Riche for e-mailing me this tip!
8. Skeinforge 0006 or 35?  It’s tempting to stick with an older version of Skeinforge once you’ve got all of your settings dialed down.  Switching to the latest Skeinforge version within ReplicatorG allows you to use the latest features, improvements, and plugins.  Yeah, it’s more work.  But, then again, if you were afraid of a little elbow grease you wouldn’t have build your own 3D printer, would you?
9. Cupcake:  Can you build a set of “start.txt” and “end.txt” files to replicate the auto-homing behavior of the Thing-O-Matic using your stock Generation 3 electronics?  I bet you can!
10. Thing-O-Matic:  Calibrate your starting height in Skeinforge.  Obviously you don’t want to smash the print head into the build platform.  Neither do you want to start building10mm above the build platform.  You may find that it’s best to start at different heights depending upon the material you’re printing on and the plastic with which you’re printing.

What am I missing here?  What software calibration tricks and tips do you have to share?

1. Some have referred to Oozebane as a dark art, not without some cause. [↩]