Archive for January 6th, 2011

The stuff of nightmares

Seriously, who else thought of The Cure’s “Lullaby” when they saw this clip? 1 And, I mean, that scritch scratchy sound? It wouldn’t be scarier if it were made of fingernails and crawling up a blackboard…
Special thanks to moleofproduction for this seriously creepy ModHex and endless therapy bills.

  1. The spiderman is always… hungry []
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Vertex, polygon, and diameter recommendations for printing small holes

Vertices and radii

Vertices and diameter suggestions

A little over a year ago Nick Ames put together this handy graphic demonstrating his recommendations for designing printable objects with small holes.  The reason this is even a concern is that a printer’s hardware takes longer to calculate the print head’s path on objects that are closer to a true circle. 1  If the calculations are taking too long then the extruder may end up depositing a little bit of extra plastic causing “blobbies.”  This is definitely not a big problem and merely requires some extra clean up which is easily accomplished with a drill bit or sanding.

I would offer a few caveats to Nick’s recommendations.  First, the slower you’re printing the less this is an issue.

Second, these recommendations are really only relevant to vertical holes.  If you’ve got a hole running in the XY plane, there are other considerations – like overhang issues.  For small M3 size holes in the XY plane, I use a high-vertex count polygon or even a true circle.  In those instances the holes are so small that overhangs aren’t a big deal.  And since the hole is being sliced on its side, the hardware doesn’t have to perform a lot of tough calculations.

Third, unless there’s a cosmetic reason go ahead and print with the smallest vertex count polygon your design permits.  There probably won’t be a structural difference and you’ll have less clean up post-printing.

A special thanks and kudos to Jordan Mills for finding Nick’s post and graphic for me!

  1. The RepRap wiki has a lot of math explaining what’s going on here. []
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3D Printed Stop Motion Video!

Apple made with 3D printing technology, Apple Core Stop Motion Video Art

Apple made with 3D printing technology, Apple Core Stop Motion Video Art

“Het Klokhuis” (The Apple Core) is a Dutch youth science show which covers all sorts of sciencey things.1 The interesting thing about their stop motion animation introduction sequence is that it uses 3D printed models!

  1. Photo from creativereview.co.uk []
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The Next Big Thing: 3D Printing

Having 3D printing enthusiasts tout 3D printing as the next big thing for 2011 isn’t exactly surprising.

What about a company with a track record of trend picking?  Take a gander at JWT Worldwide’s slide show on the “100 things to watch in 2011.”  Oh, what’s right there, way at the top?

That’s right, 3D printing clocking in as the #1 thing to watch for the coming year!

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