Archive for December 13th, 2010

Incomplete polygons – a dramatization

I'm not a polygon, but I play one TV

I'm not a polygon, but I play one TV

One commenter posted that it took him a little while to really get the “incomplete polygon” or “open hole” method1 thought up by Zach to avoid oozing and threads around interior holes in objects.  Above you can see my dramatization of how this works. 2  With a normal closed polygon hole, Skeinforge lays down a regular path all around the edge of the interior hole.  However, the plastic extrusion is much thicker than the ideal mathematical path plotted out by Skeinforge.  As a result, it can cause little blobbies to appear inside the hole.

With the method depicted at the bottom of the diagram shows how creating an incomplete polygon/open hole method means that the only real bit of blobbies that occurs with an extrusion is where the two sides of the incomplete polygon meet.  And, if that gap is small enough, say 0.1mm or less, then although the Skeinforge path is drawn with them very close together – they end up fusing together.  The end result is a complete polygon or whole hole3 with little to no blobbies inside.

Zach Clarification: The main reason this technique works well is because of the outline continuity. Current DIY extruders are not very good at precisely starting and stopping exactly when we want them to. When you have an outline + 4 holes, the extruder must start and stop 5 different times. The effect is that your holes do not come out very nicely. When you use this technique, you have one continuous outline and your holes have much better definition. Furthermore, since the gap is so small, the tiny gap ends up getting bonded anyway and you end up with nicely defined, gapless holes.

  1. I thought up the names.  Like it? []
  2. I just want you to know that the above picture was rendered with perfect mathematical fidelity.  If it looks a bit off to you, well, that’s because of the limitations of your tiny monitor. []
  3. I’ve been waiting since Friday morning to make that joke. []
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Design Tip: Incomplete Polygons!

Incomplete polygons

Incomplete polygons

3D printers can have a difficult time printing small holes.  This is never a catastrophic problem and really only requires a little bit of time reaming the hole out with a drill bit, bolt, etc.  One potential problem with printing small holes is that the print head could move across the hole causing a string to inadvertently be deposited.  One way to compensate for this is to make sure those holes are less complex – opting for a hexagonal or octagonal hole instead of  a circle.  With a circle the ‘bot has to make a large number of calculations relating to the various points along the edge of that circle.  One other issue is that even when the hole is a low-count polygon (such as the aforementioned hexagon or octagon) the extruder can leave extra plastic in and around that hole as it travels to and from the various points around the hole.

Zach thought up a new way to compensate for this issue.  In the above picture he’s printed a motor bracket where the holes at the base of the thing aren’t actually holes.  They are holes where there is a 0.1mm slice out of the edge.  The two ends of the “hole” are not touching, which causes Skeinforge to draw the two sides of the hole independently.  However, they are close enough together that the thickness of the molten plastic laid down at that layer touches – and they fuse together.

The result is that you end up with not-holes that really are holes – without the problems of filled in holes and the not-holes are just as strong as if they were designed as holes in the first place!

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MakerBot Jobs: Production Tech/Shipping Tech

MakerBot is a fast growing robotics startup and we’re looking to add a production and shipping rockstar to our team. Here is the scoop on the open position:

Duties & Responsibilities:

  • Manual assembly of small products and kits
  • Picking, Packing and Shipping customer orders
  • Maintaining accurate inventory counts in our computer system
  • Restocking supplies from warehouse

Requirements:
Detail oriented

  • Strong work ethic and able to work in a fast paced environment
  • Rock solid computer skills (e.g. Windows, Office, Internet)
  • Experience using UPS Worldship shipping software or equivalent
  • 2-5 years experience picking, packing and shipping customer orders
  • Able to lift 35 lbs

Bonus Qualifications:

  • Experience using different types of shipping software (e.g. DHL, Endicia)
  • Past experience or interest in robotics
  • Experience in shipping products for a large company

This position is full time 40 hours per week, the pay is $12/hour. Background check required. We offer a fun working environment, a steady paycheck and the opportunity to be a part of the manufacturing revolution.

If you’re interested, click through to the job posting on craigslist and please email us your resume along with a brief explanation of why you want to work with us and how your qualifications & experience will add value to our company.

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MakerBot Jobs: Marketing Experimenter

At MakerBot we’re looking for Marketing Experimenter to help us take it to the next level.

Your job as Marketing Experimenter will be to development and implement a marketing strategy based on experiments. If the experiments work, you’ll put them on autopilot and come up with other experiments. You’ll increase visibility, profitability, and performance. You’ll be the marketing department (for now), and focus on creating innovative marketing programs designed to execute the MakerBot vision, mission and values. This is a great job for someone with experience and ambition.

The ideal candidate will have:

  • Strong strategic marketing skills with good digital/online/web background as well.
  • A track record and a passion for emerging / digital / new media and innovation, combined with a sound understanding of consumers, social communities and brand interaction and overall marketing strategies.
  • Passion for democratizing manufacturing and bringing 3D printers to the masses.

Experience in:

  • Marketing a physical product
  • Market segmentations
  • Planning marketing experiments
  • Developing marketing strategies with quantifiable data

Knowledge of:

  • Channel distribution
  • Customer segmentation
  • Marketing Communications
  • Market research
  • Trade show
  • Developing/implementing web based marketing programs

3 years experience required. Send a email with your resume to makerbotmarketing@gmail.com.

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Botacon 0 – as seen through Twitter

Botacon 0 was beyond awesome.  I got to meet people whose things I print on Thingiverse1, whose blogs I read every single day, and who I correspond and chat with over e-mail, Twitter, and IM.  I also met with other dads who want their children to grow up not just experiencing life, but understanding they have the ability to actually effect change on the world.  Putting names2 to faces and meeting these people while we shared experiences about the robots we love was the absolute highlight of my trip.  Thank you to MakerBot Industries for putting on an amazing Botacon 0 and thank you to everyone else I met for taking the time to stop and chat with me.

To help memorialize the event, I’ve compiled the 19 pages of #botacon hashtag search results into one long post. 3 (Remember, it’s in reverse chron) 4 Share and enjoy!

Newer « Page 19
  1. DUDE?  You designed that?  I PRINTED that!  It’s awesome! []
  2. And, in some cases ‘nyms to faces. []
  3. I know there was so much more in Twitter that didn’t have that hashtag. []
  4. So, hold your monitor upside down and it should be fine. []
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