5 Pounds of ABS

Nick Starno did some math here at the Botcave:

A very common question I hear is the cost of material, and how much a 5lb reel of plastic will actually make. Here is an interesting perspective of how to envision it. Based on our current MK5 setup (MK5 drive gear + MK5 hot end), and assuming a stock 0.5mm nozzle, the DC motor running at 2RPM with a 3mm filament, and specific weight of ABS being 0.00104 g/mm^3]:

- It takes almost exactly 2min to extrude 1 gram of ABS.
453grams/pound means

- it takes over 15 hours of continuous extrusion to go through 1 lb. of ABS
and

- it takes over 75 hours (3+ days) of continuous extrusion to go through 5 lbs. of ABS

At some point we’ll print out an entire 5 pound roll. Needless to say, that’s a lot of printed things!

Tagged with 3 comments
 

3 Comments so far

  • JohnA-Sr
    September 27, 2010 at 6:51 pm
     

    Thanks! I can not tell you how many times that question was asked at last weekend’s Maker Faire. Now we have an answer!

     
  • Tom
    September 27, 2010 at 10:16 pm
     

    Since Skeinforge tells you the estimated cc of the build I think of it as 0.5 cents a cc.
    Based on: $65 or 6500cents for 5 lbs or 11 kg or 11000g, density of ABS is about the same as water eg 1g per cc, so 65/11000=0.5 cents.

     
  • Randy
    September 27, 2010 at 10:55 pm
     

    @ Tom – its actually closer to 3 cents per cc. 1kg = 2.2lbs, not the other way around. At $65, its actually $28.60 per kg.

    At about 86 cents per hour, that’s still not so bad though.

     
 

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