Plastruder MK5 – Do or Die!

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Get the Plastruder MK5 now!

After strenuous testing which logged hundreds of hours of continuous extrusion, we are supremely excited to offer the all-new Plastruder MK5.

Designed for reliablity, low maintenance, and ease of use, the next-generation MK5 revolutionizes the MakerBot extrusion mechanism.

Hot End Reinvention:

This story begins with the complete redesign of the extruders’ heating element, barrel, and nozzle. Our goal was to take user feedback and our experiences the MK4, and return with the most robust, most reliable, and longest lasting extruder possible.

In close consultation with our manufacturers, we opted for precision machined stainless steel throughout the hot end. Every part was totally redesigned and pushed to the limit before we included it in the final product.
Each component screws tightly together, creating rigid connections and no room for leaks or loosening over time. The result is an all-stainless hot end that feels heavy and strong, and extrudes smoothly for hours and days without issue.

The heating element has been reinvented too: Nichrome wire has been replaced by two matching power resistors that screw-mount directly to the stainless steel MK5 Thermal Core. The resistors receive current straight from the Relay Board, and they heat evenly to produce a consistent temperature perfect for reliable extrusion.

Sayonara Idler Wheel:

You may notice the reduced footprint and profile of the MK5 Plastruder. It’s thinner, sleeker, and the motor housing is smaller. The reason for this is the complete “Paxtruder” inspired redesign of the filament guide mechanism. Now simply twist the thumbscrew to push the Delrin plunger into place, and your filament guide is set. No moving components, and the low coefficient of friction and high strength of Delrin means that the filament will slide over it smoothly and meet with the MK5 Drive Gear with no variation. It’s a simple design, and it’s simply effective.

The Gear that Drives It:

The MK5 Drive gear, released earlier this year, has become the defacto standard drive gear for MakerBots around the world. It’s custom machined stainless steel, lasts ages, and is easy to clean without removing from the plastruder body. The MK5 Drive Gear grabs filament with 100% greater push strength than the MK4 Extruder Pulley. The proof is in the pudding for this item- it’s already in successful use around the world.

Power Play:

With the larger surface of the MK5 Thermal Core to heat, the extruder needed more juice to get hot. For this reason the MK5 is powered by our Relay Board Kit, already in steady use with our Heated Build Platforms.

The Relay Board comes standard with enough outputs to run the Plastruder MK5 and the HBP simultaneously. By using the relay, the MK5 doesn’t draw the power load through the Extruder Controller. Translated- Steady power, without wearing on sensitive circuits or microcontrollers.

The combined effect of our innovative new components, redesigned filament guide, and stainless steel construction is tremendous. It’s a totally reinvented extruder that mounts easily to existing CupCake CNC Z-stage, and makes your machine better instantly.

Assembly required.

Check out the complete documentation here

Tagged with 9 comments
 

9 Comments so far

  • Plastruder MK5, now with 85% less heartache! | MakerBlock
    August 20, 2010 at 11:18 pm
     

    [...] the description of the new Plastruder MK5, it sounds like the improved designs solve all of the above potential [...]

     
  • Graphmastur
    August 21, 2010 at 10:08 am
     

    Wow, good job! Are these already being shipped with the makerbots? If not, when will they?

     
  • EquinoxeFR
    August 22, 2010 at 5:26 am
     

    Hi!

    Awesome job !!!
    Makerbot is going to be a professional product that can build whatever you want for an handful of dollars

    Pierre

     
  • Slidr
    August 22, 2010 at 6:09 am
     

    Great, been waiting for this. Will you be shipping them in the Makerbot kits soon?

     
  • Roboteernat
    August 22, 2010 at 10:14 am
     

    Can you post a video of the awsomeness that is the new plastruder mk5 please? would be great to see it working in action.

    When can we start to see this on sale? maybe, after over a year now, i can finally get a print from my makerbot!

     
  • Bre Pettis
    Bre Pettis
    August 23, 2010 at 2:28 pm
     

    We won’t be shipping them with the Deluxe kits until the MK4s are sold out. It’s an upgrade for now.

     
  • Zhaxor
    August 23, 2010 at 2:33 pm
     

    In one of the videos from CES (i believe) it was hinted that you might be coming out with a larger version of the MakerBot? is this true? if so, when (ish) is it supposed to come out?

    I’m debating on whether to buy a makerbot once the mk5s are in the deluxe kit, or to wait for the larger version (if it is to exist…)

    -Z

     
  • Ricklon
    August 27, 2010 at 10:20 am
     

    Is there a complete parts list for what comes in the deluxe upgrade kit for the MK5? I’m very excited but, I’d like to know if the motor, and controller board are included vs only the relay board for the complete kit.

     
  • david
    January 20, 2011 at 2:36 am
     

    out of stock :(
    I want to purchase one

     
 

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